Turbine, Generator & Power Plant Engineering Services
Re-Engineering and Re-vamping of Power Plants by latest Reverse Engineering Techniques.
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Erection and Commissioning of Steam Turbine, Generator sets on Turnkey projects.
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Maintenance Overhauls and Troubleshooting of various Turbine Machines.
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Stator core & Winding Checking, IR Value Test, End retaining Ring Test, Checking of Slip Rings, and Field Checking.
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As per ASTM Standards: Micro Processor based Ultrasonic Test, Magnetic Particle Test (Circular and Longitudinal Magnetization, With Yoke, Prods, Coil and Bench type Head & Tail Stock), Dynamic Hardness Test, Liquid Penetrate Test, In site Metallographic Test (Replica Analysis), and Ultrasonic Thickness gauging Test.
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Performance Test, Checks, and Trouble Shooting of Governing Systems.
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Refurbishment of Turbine Rotor & Casing Repairs, De-Blading and Re-Blading of Rotors and Casings, Generator Stator & Rotor Repairs (Re-Winding), Exciter Repairs, Compressor Rotors & Casing Repairs (Centrifugal & Reciprocating), Feed pump repairs (Single & Multi Stage), Diaphragms, Impellor, Blower and Fans repairs, Turbocharger Repairs.
Hydraulic Pressure Testing Dynamic Balancing of Rotors & Shafts (As per ISO 1940/1 Standards), and Cleaning of Turbine and Compressor Rotor & Casing etc., By wet method (High Pressure water jet cleaning), By dry method (Grit / Aluminum Oxide Blasting).
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Blades & Nozzles: Profile Magnification, Profile Magnification checking on Computer, Identification of Material Specification, Preparation of Technological Process Sheet, Non-Destructive Tests, Precision Machining on CNC Machines, Template Checking, and Stringent Quality Control Checks.
Re-Babbitting & Manufacturing of Bearings And Thrust Pads: Cylindrical Bearings, 2-Lobe Bearings, 4-Lobe Bearings, Tilting Pad Bearings, Thrust cum Journal Bearings, Bush Bearings, and Thrust Pads (Various Types: Casting by Centrifugal method with thyristor control, NDT Checks on Babbitt linings, Precision Machining on CNC Machines, and Final QC Checks). C. NDT Checks to carried out on Babbitt linings. c - Precision Machining on CNC Machines. D. Final Quality Control Checks
Thrust Pads (Various Types) : - Casting by Centrifugal method with thirstier control
Precision Components for Rotating Equipment’s : - Turbine Rotor, Shafts, Compressor and Pumps rotors etc., Diaphragms , Guide Wheels, Impellors, ans and Blowers, Gear Wheels, Steam Glands (All types i.e., 2 Halves, 4,6 & 8 Segments etc.,). Oil Glands, Carbon Glands (2 Halves & 3 Halves etc.,) , Carbon Brushes & Holders (As per sample), Oil Seal Rings, Air Seal Rings, Slip Rings. Wear Rings (for Boiler Feed pumps). Bushes (Brass, Bronze, Gun Metal & White Metal), Thrust Collars, Split Rings , Shaft Seals & Shaft Sleeves etc,. Spindles & Stems, Valve Cones and it’s Spindles, Diffusers & Yokes, Governing System Internal Components etc.
Fastners - Parting Plane Studs, Nuts, Bolts & Cap Nuts, Spherical Washers Special Purpose Bolts and Nuts. Coupling Bolts and Nuts, General Purpose Bolts, Nuts, Studs & Screws etc.,
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Rotor & Casing Sealing Fins (Different Sizes)- ‘ J ‘ Shape, ‘ L‘ Shape, ‘ U ‘ Shape, Other Fins related to any rotating equipment,
Caulking Wire (Different Sizes) - Round & Half Round Shape, Square Shape and Rectangle Shape.
Three decades of engineering expertise, successful project delivery, and a commitment to client satisfaction.